Ear Casting | Page 1
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The E F/X Method. The quickest and simplest way to cast an ear is by cutting a 16-oz Dixie cup in half and retaining the part with both open ends. The model is then seated and given a pillow upon which to lay their head – one ear is down on the pillow, while the other, to be cast, is facing up (Figure 2.). The cup is placed over the ear with the model holding it in place. FiberGel alginate is mixed at a ratio of 5 ounces (142 grams) of FiberGel alginate to one pound (454 grams) of water. The materials are listed below: |
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When the mix is smooth and creamy it is slowly poured into the mold cup (Figure 3) until it has covered the ear to about a depth of one inch at the highest point of the ear. This thickness is important since the mold is being made without the standard shell mold. The thickness of the alginate along is enough to support the mold for casting. |
Figure 3. Alginate is poured into the cup to a depth of about one inch above the highest part of the ear. |
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The alginate is poured slowly to one side and allowed to envelop the ear rather than pouring haphazardously. This method pushes our and trapped surface air whic later may result in air bubbles. |
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Wait at least two minutes after the alginate has set before you de-mold. When you do so, de-mold slowly and carefully. The mold should slowly pull away from the ear. |
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Inspect the mold (Figure 5.) for any loose particles and then flip it on its back. Mix casting plaster, resin or silicone, according to the manufacturer’s instruction on the label. Carefully paint the csting material into the mold. Allow a few minutes for the 'face coat' to set up and then fill the mold by pouring in the casting material to overflow. After the casting cures you can strip away the alginate to reveal your newly cast ear (Figure 6.). |
Figure 6. When the alginate has cured the mold is removed and inspected for stray particles. . |
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