Order by phone... 1-866-278-6653 / 1-908-273-5401

Concrete Mold Making | Page 4

concrete mold making 21

Figure 20


Strips of fiberglass mat are cut to fit the latex mold and laid on top to await for the fiberglass resin. I mix 20-ounce of polyester resin and combine it with 5.5 cc's of the fiberglass hardener and mix until the mixture turns a brownish yellow.

concrete mold making 22

Figure 21


The resin is poured on top of the fiberglass matting. With a squeegee the resin is forced through the matting paver the entire surface. Later I'll use the bubble roller to roll out any air bubbles that remain.

concrete mold making 23

Figure 22


This is the first coat of fiberglass mat and resin, waiting to dry. The resin doesn't completely dry in this step. It remains tacky which helps in the application of the next layer of matting and resin. I'll but on three layers to give the shell mold enough strength to stand up to repeated pouring of concrete.

concrete mold making 24

Figure 23


Once the fiberglass was completely dry I de-molded them using a small pry bar that I worked around the edges. The fiberglass shell, came free without difficulty because of the mold release. The photo shows both the latex mold with its brick pattern and the fiberglass shell. I will use a saber saw and trim off the four edges of each mold. These are very sharp and needle-like.

concrete mold making 25

Figure 24



concrete mold making 26

Figure 25



concrete mold making 27

Figure 26




Last Page   NEXT    Next Page