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Block Mold - Injection Type | Page 2

Block Mold Injection 8

Figure 8


After the foam board wall is completed, small pieces of clay are placed inside where the foam board meets the clay parting line to seal the gap. If the gap isn't sealed, silicone will leak out. Clay the entire gap and then up the sides where the foam boards meet each of its sections

Block Mold Injection9

Figure 9

  Now you must return and re-smooth the clay wall so it remains 90-degrees to the edge of the model.
Block Mold Injection 10

Figure 10


When the clay has been smoothed out to 90-degrees to the model's edge it is time to add the mold keys. The mold keys allow the two halves of the mold to register precisely when the mold halves are put together. For this purpose, we use "acorn" nuts embedded in the clay parting line about a half inch from each (Figure 8) other filling the entire clay surface.

Block Mold Injection 11

Figure 11


It is time to mix the silicone material. In this example we are using MoldRite 25, a two part, addition cure silicone with a 10-to-1 mix ratio. We begin by placing an empty container on our gram scale and pouring out the base into it. The arrow points to the digital readout on the gram scale that the mold maker watches to determine the correct weight of the material.

Block Mold Injection 12

Figure 12


Once the base is poured into the mixing container, we then add the catalyst to it. This is added at the rate of 1/10th of the gram weight of the poured base. 

Block Mold Injection 13

Figure 13


When the two parts are combined they must be mixed well, so that there is no marbling of the colors and there is one uniform color throughout.

Block Mold Injection 14

Figure 14


The silicone mix is now put into a vacuum chamber for the de-airing process to remove the air bubbles. Air bubbles will cause mold deformations and unwanted cosmetic issues.


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